Our Infrastructure

25,000 sq ft facility spanning three buildings: design/office center, embroidery/stitching production hall, raw materials warehouse. Located in Karur, Tamil Nadu—a major textile manufacturing hub with established supply chains for yarns, dyes, and materials.

Production Equipment

100 industrial sewing machines (various stitch types and capacity ranges: standard hemstitching, heavy-duty double-stitch, precision finishes, binding machines)
40+ weaving looms (producing custom fabrics 180-500 GSM range; includes both traditional and jacquard looms for patterned weaves)
Dye house: 8-10 vats (batch immersion dyeing, custom color matching, 100+ Pantone library capability, temperature-controlled)
Screen printing equipment (1-4 color designs, manual/semi-automatic setups, squeegees, screens, ink systems)
Digital printing machine (full-color photographic capability, high-resolution output, direct-to-fabric printing)
Embroidery digitization workstation (CAD software, design revision capability, no outsourcing)
Embroidery machines: 60+ (dedicated embroidery production capacity for logos, text, custom designs, monogramming)
Testing lab equipment (color fastness tester per IEC 60105-B02, shrinkage testing apparatus, tensile strength tester for seams, microscope for print adhesion inspection)

Quality Control Process

Sequential quality gates at each production step—no batch moves forward if it fails inspection:

Raw materials: Incoming yarn tested for weight, shrinkage, strength before entering production
After weaving: Fabric inspected for density, defects, shrinkage (on sample fabric)
After dyeing: Color fastness tested (fade resistance in wash and light); shrinkage measured; batch retested if it fails
After printing: Ink adhesion checked (no ruboff); color accuracy verified against approved sample; coverage checked for gaps
During stitching: Thread tension verified; seam strength tested mid-production (not just end inspection); hemlines checked for consistency
After embroidery: Test embroidery approved by client before full batch; digitization quality verified
Final inspection: 100% visual inspection of all pieces before packing; defects are photographed and reworked

Defect rate target: less than 0.5% (industry standard is 1-2% for comparable suppliers). Any batch exceeding target stays in production until it meets standard. This is why we rarely have returns—quality gates are strict.